Energy Solutions can help you reduce your electricity bills

IGBT Based Battery Charger

Industrial-Grade DC Power: High-Reliability IGBT Based Battery Chargers

When your operations depend on uninterrupted power, every volt counts. Enertech’s IGBT Based industrial battery charger are engineered to deliver precision charging, high reliability, and energy efficiency for demanding environments — from telecom shelters and process industries to solar hybrid plants and data centres. Built to international standards, our chargers are the preferred choice for customers who seek longer battery life, robust performance, and 24×7 dependability.

FeatureDescription
Input SupplySingle-phase / Three-phase AC supply depending on model
Output Voltage Options24V / 48V / 110V / 220V / 360V DC Upto 600V DC
Output Current Range20A to 800A
Charging ModesFloat Mode, Boost Mode, Equalizing Mode
Regulation±1% voltage regulation
EfficiencyUp to 92% for IGBT models
CoolingForced-air with temperature-controlled fans
DisplayDigital metering (V/A), alarms, status indicators
ConstructionPowder-coated mild steel enclosure with IP-rated protection
MonitoringOptional RS-485 / MODBUS communication
ProtectionOverload, Short Circuit, Over-Voltage, Reverse Polarity, Input Surge

Product Overview

Critical industrial systems—including power utility substations, oil and gas refineries, telecom hubs, and process automation plants—cannot tolerate a fraction of a second of DC power loss. When the main grid fails, battery banks supply the essential backup power to trip circuit breakers, power protective relays, and keep SCADA networks online. IGBT (High-Frequency Switched-Mode) Based Industrial battery chargers determines the efficiency, footprint, and operational lifespan of your entire DC power backup infrastructure.

EnerTech has spent decades perfecting the design, manufacturing, and deployment of mission-critical DC power solutions. While standard off-the-shelf chargers treat battery charging as a generic power supply task, EnerTech engineers industrial systems tailored to specific chemistry profiles (Lithium-ion, VRLA, Tubular Lead-Acid, and Ni-Cd) and complex multi-tier load distributions.

  • Dual Charger Redundancy (Float-cum-Boost & Float + Boost): EnerTech manufactures custom twin-tier architectures (100% redundant Float and Boost configurations) with seamless automatic inter-changeover, guaranteeing zero DC drop during main charger servicing.

  • Low Current Ripple Architecture: By keeping DC current ripple below stringent battery manufacturer thresholds, EnerTech chargers prevent internal plate heating and active material shedding, extending battery operational life by up to 30%.

  • True Smart Multi-Stage Charging: Microcontroller-driven multi-step algorithms (Constant Current, Constant Voltage, Equalize, and Float modes) dynamically adapt based on real-time ambient temperature sensors.

  • High Overload & Short-Circuit Robustness: Built using heavy-duty industrial-grade semiconductors, electrolytic copper magnetics, and galvanic isolation transformers rated for harsh ambient factory conditions.

  • Smart IoT & SCADA Ready: Native RS485/Modbus, SNMP, and CAN protocols stream vital DC voltage, string current, individual cell health, and fault telemetry directly to facility management systems.

How EnerTech Differs from Conventional Market Chargers

high voltage
Custom Engineered vs. Mass-Produced

Rather than offering rigid standard boxes, EnerTech tailors DC voltage ranges (24V, 48V, 110V, 220V, up to 440V DC) and cabinet IP ratings (IP20 to IP55) to exact tender specifications.

reliability
Built for Indian & Harsh Global Grid Conditions

Engineered with ultra-wide input AC voltage tolerance (+-20%) to absorb massive rural and industrial grid swings without tripping into battery discharge.

generator
Comprehensive Electrical Isolation

Full galvanic isolation between AC input, DC output, and earth protects sensitive station relays and communication buses from utility-side ground faults.

time
Full Redundant Dual-Controller Systems

Standard units rely on a single control card that can disable the whole panel if it fails; EnerTech provides master-slave dual DSP microcontrollers that take over automatically with zero switchover delay

reduce cost
Dynamic Low Current Ripple Control

Conventional chargers often push AC ripple currents above 5%, causing battery plate corrosion and high internal heat; EnerTech active LC filtering keeps AC current ripple strictly below 2%, doubling battery service life.

server rack
Tailored Form Factors and High Ingress Ratings

Mass-market options force fixed standard chassis; EnerTech customizes enclosure sizes, top/bottom cable entries, plinth mountings, and IP ratings (up to IP55) to fit cramped plant rooms or outdoor kiosks

Successful Installation of Industrial Battery Charger

Delivering success through 35,000+ satisfied customers over the past 35+ years with our impeccable Battery Energy Storage System Installation.

Over 35,000 Successful Installations Across India

Trusted by industries, businesses, and institutions for reliable solar and energy storage solutions. Proven performance backed by decades of engineering excellence and customer confidence.

Enertech

Helpful Faq’s

IGBT chargers use high-frequency switching for compact, high-efficiency (>90%) performance — ideal for telecom, data centres, and solar hybrid systems. SCR chargers are rugged and proven for heavy industrial loads, substations, and continuous high-current applications with easy serviceability.

In Float mode, the charger keeps the battery topped up at a stable voltage; when voltage drops, it auto-switches to Boost mode with controlled high current, then reverts back — reducing operator intervention, minimizing cell stress, and maximizing battery lifespan.

Yes, Enertech chargers support integration with solar PV systems, hybrid UPS setups, and BESS configurations, with optional RS-485/MODBUS communication for synchronized monitoring and smart energy management.

The chargers come with a complete protection suite covering overload, short circuit, over-voltage, reverse polarity, and input surge — along with temperature-controlled forced-air cooling and digital alarms for 24×7 safe operation.

    Book A Call With Our Sales Expert

    Related Products