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BATTERY ENERGY STORAGE SYSTEM - ENERCUBE

EnerCube Battery Energy Storage System
EnerCube delivers industrial-scale energy storage from 100kW to multi-MW capacity with utility-grade LFP battery technology. Purpose-built for power plants, data centres, EV charging hubs & grid stabilization projects. Features bi-directional PCS, intelligent EMS software, built-in thermal management & fire suppression. Containerized plug-and-play deployment with 6,000+ cycle life. India’s most trusted BESS brand.

Advanced Technical Specifications

Parameter Specification
System Capacity 500kWh to 10MWh+ (modular)
Power Output 250kW to 5MW+ (configurable)
Battery Technology LiFePO4 (LFP) utility-grade cells
Battery Cycle Life 6,000–8,000 cycles @ 80% DOD
Calendar Life 15–20 years
Round-Trip Efficiency 98% DC, 94–96% AC (system)
Response Time <50 ms (millisecond response)
Power Ramp Rate 100% capacity in <500 ms
Voltage Regulation ±0.5% steady-state
Frequency Regulation ±0.01 Hz
Operating Temperature -25°C to +50°C
Enclosure ISO shipping container, IP54
Cooling System HVAC with redundancy
Fire Suppression FM-200, Novec 1230, or aerosol
Seismic Rating Zone IV compliant
Grid Connection 11kV, 22kV, 33kV (transformer included)
Communication Fiber optic, Ethernet, cellular backup
Monitoring SCADA integration, remote monitoring
Warranty 5–10 years (depending on configuration)
Certifications IEC 62933, UL 9540, IEEE 1547

Product Overview

Utility-scale energy storage demands uncompromising performance, reliability, and longevity. EnerCube Battery Energy Storage System delivers containerized solutions from 500kWh to 5MWh+ capacity, engineered for the most demanding applications including utility grid support, large industrial facilities, microgrids, and renewable energy integration.

Built on three decades of power electronics expertise and validated by 120MW+ deployments globally, EnerCube BESS provides the backbone for energy transition—enabling renewable integration, grid stabilization, and cost-optimized power management at scale.

Industrial-Scale Applications

Utility Grid Support (1-10 MWh)

  • Frequency regulation and grid stabilization
  • Renewable energy firming and smoothing
  • Peak shaving and load leveling
  • Voltage support and power quality improvement
  • Transmission and distribution deferral
  • Black start capability for grid restoration

Large Industrial Facilities (500kWh - 5MWh)

  • Demand charge management (multi-megawatt peak shaving)
  • Power quality for sensitive processes
  • Backup power for critical operations
  • Microgrid development and optimization
  • Energy arbitrage and cost optimization
  • Renewable energy integration

Commercial & Institutional Campuses (750kWh - 3MWh)

  • University and hospital campuses
  • Industrial parks and special economic zones
  • Large retail and logistics centers
  • Data center energy optimization
  • Multi-building energy management

Remote & Island Grids (500kWh - 2MWh)

  • Diesel displacement and hybrid systems
  • Renewable energy stabilization
  • Grid-forming capability for weak grids
  • Community microgrids
  • Mining and remote industrial operations

Containerized System Architecture

20-Foot Container Configuration (0.5-1.5 MWh)

  • Dimensions: 6.1m × 2.4m × 2.9m (standard shipping container)
  • Battery Capacity: 500kWh to 1,500kWh
  • Power Output: 250kW to 750kW
  • Weight (loaded): 18-24 tons
  • Configuration: Single-container plug-and-play
  • Typical Applications: Commercial facilities, small microgrids

40-Foot Container Configuration (1-3 MWh)

  • Dimensions: 12.2m × 2.4m × 2.9m (standard shipping container)
  • Battery Capacity: 1,000kWh to 3,000kWh
  • Power Output: 500kW to 1,500kW
  • Weight (loaded): 35-48 tons
  • Configuration: Single or dual-stack
  • Typical Applications: Large industrial, utility-scale projects

Multi-Container Arrays (3-10+ MWh)

  • Modular expansion with parallel operation
  • Scalable from 3MWh to 100MWh+
  • Distributed or centralized configurations
  • N+1 redundancy for critical applications
  • Rolling expansion as budgets and needs grow

Battery Technology & Management

LiFePO4 (LFP) Chemistry

  • Highest intrinsic safety of all lithium chemistries
  • Excellent cycle life (6,000-8,000 deep cycles)
  • Stable voltage plateau throughout discharge
  • Wide operating temperature range
  • Minimal capacity degradation over lifetime
  • Environmentally friendly (cobalt-free, nickel-free)
  • 95%+ recyclable at end of life

Multi-Level Battery Management

Cell-Level Monitoring

  • Voltage, current, temperature per cell
  • State of charge (SOC) calculation
  • State of health (SOH) tracking
  • Internal resistance monitoring

Rack-Level Management

  • Pack voltage and current balancing
  • Thermal management coordination
  • Isolation monitoring
  • Ground fault detection

System-Level Coordination

  • Container energy optimization
  • Load distribution across racks
  • Thermal gradien management
  • Predictive maintenance analytics

Power Conversion System (PCS)

Bi-Directional Grid-Tied Inverter

  • Three-level IGBT topology
  • 97% peak conversion efficiency
  • Four-quadrant active/reactive power control
  • Seamless grid synchronization
  • Island mode operation capability
  • Parallel operation of multiple units

Advanced Grid Support Features

Frequency Regulation:

  • Primary frequency response (<500ms)
  • Secondary frequency control (AGC)
  • Synthetic inertia emulation
  • Frequency droop control

Voltage Support:

  • Dynamic voltage regulation
  • Reactive power compensation (leading/lagging)
  • Power factor correction
  • Voltage ride-through (LVRT/HVRT)

Power Quality:

  • Active harmonic filtering (THD <3%)
  • Flicker mitigation
  • Unbalance compensation
  • Fault ride-through capability

Thermal Management System

Active Climate Control

  • Redundant HVAC systems (N+1 configuration)
  • Precision temperature control (±2°C)
  • Humidity control and condensation prevention
  • Air filtration for dust and contaminants
  • Intelligent fan speed control for efficiency

Thermal Monitoring

  • Cell-level temperature sensors
  • Rack inlet/outlet temperature monitoring
  • Ambient temperature tracking
  • HVAC performance monitoring
  • Thermal runaway early detection

Energy Management System (EMS)

Intelligent Optimization Algorithms

  • Load forecasting with machine learning
  • Solar/wind generation prediction
  • Price-responsive charge/discharge scheduling
  • Demand charge optimization
  • Renewable curtailment avoidance
  • Grid services revenue maximization

Multi-Objective Control

Simultaneously optimize for:

  • Minimize electricity costs
  • Maximize revenue from grid services
  • Ensure backup capacity availability
  • Maximize renewable self-consumption
  • Extend battery lifetime

SCADA & DMS Integration

  • Real-time data exchange with utility control centers
  • Automated demand response participation
  • Ancillary services market integration
  • Virtual power plant coordination
  • Aggregated fleet management

Fire Detection & Suppression

Multi-Layer Fire Protection

Early Detection

  • Smoke detectors (multiple zones)
  • Heat sensors (rate-of-rise + fixed temperature)
  • Gas detection (CO, CO₂, VOCs)
  • Thermal imaging cameras (optional)

Automatic Suppression

  • FM-200 clean agent system (standard)
  • Novec 1230 (environmentally preferred)
  • Aerosol generators (compact spaces)
  • Pre-action sprinkler systems (outdoor)

Safety Protocols

  • Automatic PCS shutdown on fire detection
  • Battery disconnection and isolation
  • Emergency ventilation activation
  • Remote monitoring and alert
  • Fire department notification

Performance Use Cases

Use Case 1: Utility-Scale Renewable Firming

Application: 10MW solar farm with 5MWh battery storage

Challenge:
Solar generation variability causes grid stability issues. Utility requires smooth power output without rapid fluctuations.

Solution:
EnerCube BESS absorbs/delivers power to smooth solar output, maintaining constant grid injection throughout variable cloud conditions.

Results:

  • 95% capacity factor vs. 25% without storage
  • Grid compliance with ramp rate limits
  • Ancillary services revenue: $150k annually
  • Extended solar facility operating hours by 3-4 hours daily

Use Case 2: Industrial Demand Charge Reduction

Application: 5MW peak load manufacturing facility with 2MWh storage

Challenge:
₹12 crore annual electricity bill driven by ₹3 crore demand charges (₹600/kW × 5000kW peak demand).

Solution:
2MWh EnerCube BESS (1MW power output) reduces peak demand by 20% through coordinated discharge during high-load periods.

Results:

  • Peak demand: 5000kW → 4000kW (20% reduction)
  • Demand charges: ₹3 crore → ₹2.4 crore annually
  • Annual savings: ₹60 lakhs on demand charges
  • Additional ₹40 lakhs from energy arbitrage
  • Total annual benefit: ₹1 crore
  • ROI: 6-year payback on ₹6 crore investment

Use Case 3: Remote Microgrid Diesel Displacement

Application: Mining operation with 1.5MWh battery + 500kW solar + 2MW diesel generators

Challenge:
Remote location relying on diesel generators consuming ₹3 crore diesel fuel annually (₹90/liter × 33 lakh liters).

Solution:
Hybrid system with EnerCube BESS stores solar energy, operates as grid-forming microgrid, and drastically reduces diesel generator runtime.

Results:

  • Diesel consumption: 33 lakh liters → 10 lakh liters annually (70% reduction)
  • Fuel cost savings: ₹2.07 crore/year
  • Generator maintenance savings: ₹30 lakhs/year
  • Carbon emissions avoided: 3,000+ tons CO₂/year
  • Total annual benefit: ₹2.37 crore
  • ROI: 4-year payback on ₹9.5 crore investment

Installation & Commissioning

Site Preparation Requirements

Foundation

  • Reinforced concrete pad (30cm depth minimum)
  • Compacted soil bearing capacity >2 tons/m²
  • Level within ±5mm across container footprint
  • Drainage sloped away from containers

Electrical Infrastructure

  • Medium voltage connection (11kV/22kV/33kV)
  • Transformer pad and termination point
  • AC interconnection switchgear
  • DC solar array connections (if applicable)
  • Auxiliary power for HVAC and controls

Communications

  • Fiber optic connection (preferred)
  • Ethernet with redundant paths
  • Cellular backup connectivity
  • SCADA integration infrastructure

Foundation

Foundation

  • Reinforced concrete pad (30cm depth minimum)
  • Compacted soil bearing capacity >2 tons/m²
  • Level within ±5mm across container footprint
  • Drainage sloped away from containers

Electrical Infrastructure

  • Medium voltage connection (11kV/22kV/33kV)
  • Transformer pad and termination point
  • AC interconnection switchgear
  • DC solar array connections (if applicable)
  • Auxiliary power for HVAC and controls

Communications

  • Fiber optic connection (preferred)
  • Ethernet with redundant paths
  • Cellular backup connectivity
  • SCADA integration infrastructure

Monitoring & Analytics Platform

Real-Time Monitoring:

  • System-wide power flow visualization
  • Battery SOC, voltage, current, temperature
  • Grid frequency and voltage monitoring
  • Renewable generation tracking
  • Load profile monitoring
  • Revenue and savings accumulation

Predictive Analytics:

  • Battery health trending and degradation forecasting
  • Predictive maintenance recommendations
  • Load and generation forecasting
  • Optimal charge/discharge scheduling
  • Revenue opportunity identification

Reporting & Compliance:

  • Automated monthly performance reports
  • Energy and financial analytics
  • Grid code compliance documentation
  • Battery warranty validation data
  • Carbon emissions reduction tracking

Financial Structuring Options

Capital Purchase (Capex Model)

  • Full ownership from day one
  • Depreciation benefits (40% first year, India)
  • Tax incentives for renewable storage
  • Full control over system operation
  • Maximum long-term ROI

Power Purchase Agreement (PPA)

  • No upfront capital required
  • Fixed $/kWh rate for 15-25 years
  • Developer owns and operates system
  • Guaranteed savings vs. current rates
  • Minimal technical risk

Energy Storage as a Service (ESaaS)

  • Monthly subscription model
  • Fixed monthly fee based on capacity reserved
  • Developer responsible for performance
  • Includes monitoring, maintenance, warranty
  • Flexible contract terms (5-20 years)

Lease-to-Own

  • Lower initial investment vs. capex
  • Ownership transfer after lease term
  • Tax benefits similar to purchase
  • Hedges against technology obsolescence

Compliance & Standards

Grid Integration

  • IEEE 1547 (Distributed Energy Resources)
  • CEA (Central Electricity Authority) regulations
  • State electricity board interconnection requirements
  • Grid code compliance (frequency, voltage, harmonics)

Safety & Performance

  • IEC 62933 (Electrical Energy Storage Systems)
  • UL 9540 (Energy Storage Systems)
  • UL 1973 (Batteries for Energy Storage)
  • NFPA 855 (Energy Storage Systems)

Environmental & Quality

  • ISO 14001 (Environmental Management)
  • ISO 9001 (Quality Management)
  • ISO 45001 (Occupational Health & Safety)

Service & Maintenance

Comprehensive O&M Programs:

Preventive Maintenance (Quarterly)

  • Visual inspections
  • Electrical connections torque checks
  • HVAC filter replacement
  • Thermal imaging scans
  • Battery performance testing

Predictive Maintenance (Continuous)

  • Remote monitoring and diagnostics
  • Performance trending analysis
  • Early anomaly detection
  • Component replacement planning

Corrective Maintenance (As-Needed)

  • 24/7 emergency response
  • Critical failure resolution
  • Component repair/replacement
  • Performance restoration validation

Annual Services:

  • Comprehensive system audit
  • Software updates and optimization
  • Performance validation testing
  • Warranty compliance documentation

Get Your Industrial-Scale Solution

Step 1: Feasibility Study

Comprehensive technical and economic analysis including load profile assessment, grid interconnection review, and financial modeling.

Step 2: Preliminary Design

System architecture, single-line diagrams, site layouts, and equipment specifications tailored to your application.

Step 3: Detailed Engineering

Complete electrical, civil, and mechanical design documents for permitting, procurement, and construction.

Step 4: Turnkey Implementation

EPC project delivery including equipment supply, installation, commissioning, and performance validation.

Step 5: Long-Term Operations

Comprehensive O&M, performance monitoring, optimization services, and continuous support throughout system lifetime.

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Helpful Faq’s

EnerCube is an intelligent energy storage system built with the best lithium-ion (LFP) batteries, offering the highest levels of safety, reliability, and performance. Enertech It stores excess solar or grid energy and releases it on demand — so your power supply stays uninterrupted day or night.

The EnerCube BESS is available in a broad range of ratings, from 5KW to MW scale, accommodating everything from small businesses to large industrial setups. This makes it future-proof — you can start small and scale as your energy needs grow.

With a minimal footprint, in-built battery, and reduced installation effort, EnerCube offers a plug-and-play solution that makes incorporating advanced energy storage into your infrastructure straightforward. Its modular, stackable design also means you can expand capacity without overhauling the existing setup.

EnerCube allows for demand-side energy management, enabling you to use stored power during peak demand times, enhancing overall energy efficiency and reducing costs considerably. It also reduces reliance on fossil fuels, making it a strong step toward a greener, more sustainable operation.

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